Load Limit Definitions

 

Working Load Limit (WLL)

Safe Working Load (SWL) sometimes stated as the Normal Working Load (NWL) is the maximum safe force that a piece of lifting equipment, lifting device or accessory can exert to lift, suspend, or lower, a given mass without fear of breaking. Usually marked on the equipment by the manufacturer.

Other synonyms include Working Load Limit (WLL), which is the maximum working load designed by the manufacturer. This load represents a force that is much less than that required to make the lifting equipment fail or yield, also known as the Minimum Breaking Load (MBL). SWL or WLL are calculated by dividing MBL by a safety factor (SF).

As such:

WLL = MBL / SF

 

Breaking Strength/Ultimate Strength

Do not use breaking strength as a criterion for service or design purposes. Refer to the Working Load Limit instead.

 

 

Design Factor (sometimes referred to as safety factor)

 

Factors of safety (FoS), also known as (and used interchangeably with) safety factor (SF), is a term describing the load carrying capacity of a system beyond the expected or actual loads.

Essentially, the factor of safety is how much stronger the system is than it usually needs to be for an intended load. Safety factors are often calculated using detailed analysis because comprehensive testing is impractical on many projects, such as bridges and buildings, but the structure’s ability to carry load must be determined to a reasonable accuracy.

 

Shock Load

A load resulting from rapid change of movement, such as impacting, jerking or swinging of a static load. Sudden release of tension is another form of shock loading. Shock loads are generally significantly greater than static loads. Any shock loading must be considered when selecting the item for use in a system.

 

 

Proof Test Load (Proof Load)

 

The term “Proof Test” designates a quality control test applied to the product for the sole purpose of detecting defects in material or manufacture. The Proof Test Load (usually twice the Working Load Limit) is the load which the product withstood without deformation when new and under laboratory test conditions. A constantly increasing force is applied in direct line to the product at a uniform rate of speed on a standard pull testing machine. The Proof Test Load does not mean the Working Load Limit should ever be exceeded.

 

The Standare Assembly of Proof Load Test WaterFilled Bags